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Automatic Rotary Tray Production Line

Automatic Rotary Tray Production Line

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Automatic Rotary Tray Production Line

The automatic rotary tray production line is composed of a pulping system, forming system, drying system, stacking system, vacuum system, high pressure water system and and air compressor system. It is used to produce egg trays, fruit trays, etc. Using waste paper such as waste newspaper, carton paper, office paper, scrap and other waste materials as raw materials, it is prepared into a slurry with a certain concentration through hydraulic crushing, filtration, water injection and other processes, and is vacuumed on a special metal mold by a forming machine. It is absorbed into a wet billet, then dried by a drying line, and then stacked.
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The host system consists of a rotary forming machine, a six-layer drying line and a stacking machine. The production line has a large production capacity and a high degree of automation, saving labor costs, less rotary drops, a small mold investment, and a multi-layer highly efficient drying line, saving natural gas.
 
Specification as below:
 
Model ET2200
ET2700
ET3600
ET4300
ET6000
ET7200
Production line composition

Forming System:Forming System: 1drop/2drops/4drops rotary (with the function of washing mold / product burrs, equipped with preheating system)

Drying System:6 layer drying line

Stacking System: five channel stacker ;six channel stacker (with automatic counting function)

Forming platen size(mm) 1900x400
2250x400
design capacity of production line(based on 30cell egg tray)
 
2200pcs/hour
2700pcs/hour
3600pcs/hour
4300pcs/hour
6000pcs/hour
7200pcs/hour
Forming Type Rotary drum suction molding
Forming cycle time ≤ 20 plates/minute
Mold Distribution 5pc/drop; 6pc/drop(basing on 30 cells egg tray)
Product height ≤70mm
Heating fuels Gas, Thermal oil, LPG, LNP or steam(if with steam, the drying system is to be lengthened basing on the specific output capacity)
Control method PLC + touch screen
Remarks The above parameters are for reference. Due to the continuous development of technology, relevant data will be continuously updated

 
1.Large output and high return on investment
 
Capacity is from 2200-7200pcs/hour
 
2.High degree of automation
 
4-5 operators are needed only.
 
3.Small mold investment
 
2 drop or 4 drops rotary forming machine, small quantity molds
 
4.energy saving
 
Multi-layer high-efficiency drying line, saving natural gas.

The following data is for reference only, and can be customized according to the specific needs of guests.

 

Models Output Capacity Floor Staff Electricity Water
ET2200 2200pcs/hour 50*18,Height≥4M 3persons/shift 120-130KW/Hour 0.7-0.8Tons/Hour
ET2700 2700pcs/hour 50*18,Height≥4M 3persons/shift 135-150KW/Hour 0.9-1.2Tons/Hour
ET3600 3600pcs/hour 60*24,Height≥4M 3persons/shift 160-180KW/Hour 1.3-1.5Tons/Hour
ET4300 4300pcs/hour 60*24,Height≥4M 3persons/shift 210-240KW/Hour 1.4-1.6Tons/Hour
ET6000 6000pcs/hour 70*24,Height≥4M 4persons/shift 260-320KW/Hour 1.8-2.3Tons/Hour
ET7200 7200pcs/hour 70*24,Height≥4M 4persons/shift 320-360KW/Hour 2.5-3.0Tons/Hour

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Keyword:
forming system
production line
egg trays
fruit trays
Energy saving
Environmentally friendly products
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