Pulp Molded Tableware Production Line

The pulp molded tableware production line is composed of a pulping system, forming equipment, vacuum system, high pressure water system and an air compressor system, and is used to produce disposable pulp molded tableware. The production line uses pulp from sugarcane, bamboo, wood, reeds, straw and other pulp boards as raw materials. The materials are prepared into a pulp with a certain concentration through the processes of hydra pulping, refining, adding chemical additives, etc. They are evenly attached to a special metal mold to form a wet blank product. A disposable pulp molded tableware product is produced through the processes of drying, hot pressing, trimming, and stacking. The average unit capacity of the forming system is 1T / day. And It can be customized per the actual order from the customer.

Retail price

100000.0

Market price

0.0

元

Number of views:

1000

Product serial number

Number of units traded within one year:

0 set

Quantity

Stock:

99999

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Details

Parameters

The biggest feature of the host system is the integration with forming, hot pressing, trimming and stacking. It is automatically and continuously completed without manual transfer, and can be achieved through the line without removing the mold and changing the mesh(completed in 5 minutes). This greatly saves the site, labor and power consumption, and improves the start-up rate, product qualification rate and product quality and provides easy maintenance.

The specific parameters are as follows:

Models	TSA3-11580
Equipment Composition	Forming,3 Phase Hot Pressing, Trimming, Stacking
Platen Size	1150mm*800mm
Capacity Each Machine	1Ton/day(basing on 9 inch round dish, 17g)
Outline Dimension(mm)	L 13000 * W 3230 * H 3850mm
Forming Type	Reciprocating pulp suction and forming
The forming minimum shut height is 130mm. (mm)	120
Hot-press standard mold closing height(mm)	140
Forming Pressure	5T
Hot Pressing pressure	40T
Trimming Pressure	60T
Product Height(mm)	≤65
Production Agle(度)	≥10
Product transfer method	Servo drive chain drives mesh frame transfer products
Heating Method Electricity	Electricity or Thermal Oil + Electricity
Control method	PLC + touch screen
Remarks	The above parameters are for reference. Due to the continuous development of technology, relevant data will be continuously updated

1.Energy-saving

The product transferring uses the motor to drive the mesh frame without vacuum adsorption transfer, saving the air pressure of the vacuum machine.

2.Workshop space saving

Capacity Each Machine 1Ton, covering 22 square meters, and that is 49kg/square meter/day/machine

3.Quick mold installation, mesh change, and long mold cleaning cycle

It takes 2 hours to complete the mold installation; 5 minutes without stopping to change the mesh; 1-3 Month cleaning the mold.

4.Good Quality of Products

The mesh frame transfer mode makes the product free of process holes and dirt and black spots.

5.Easy Maintenance

The equipment adopts a pneumatic + servo drive system. The product is driven by the mesh frame. The hot press mold do not need horizontal movement and no accuracy requirements of repeating positioning . The maintenance can be completed by ordinary maintenance workers.

The following data is the reference configuration of the production line, and can be customized according to the specific needs of customers.

Models	Output Capacity	Floor	Staff	Electricity	Water
TWB4000	4Tons/day	24 * 88Meters, height ≥5M	5Persons/shift	1000-1050KW/hour	0.4-0.6Tons/hour
TWB8000	8Tons/day	24 * 120Meters, height ≥5M	9Persons/shift	1900-1950KW/hour	0.9-1.1Tons/hour
TWB10000	10Tons/day	24 * 144Meters, height ≥5M	11Persons/shift	2300- -2400KW/hour	1-1.3Tons/hour
TWB20000	20Tons/day	36 * 184Meters, height ≥5M	22Persons/shift	4500-4600KW/hour	2.4-2.6 Tons/hour
TWB30000	30Tons/day	40 * 224Meters, height ≥5M	33Persons/shift	7000-7100KW/hour	7-3.9Tons/hour
TWB40000	40Tons/day	40 * 264Meters, height ≥5M	44Persons/shift