Fully Automatic Reciprocating Pallet Production Line

· Product Overview

The fully automatic reciprocating tray production line comprises a pulping system, a forming system, a drying system, a stacking system, a vacuum system, a high-pressure water system, and a compressed-air system. It is used to manufacture egg trays, fruit trays, beverage trays, wine trays, coffee trays, medical trays, and other similar products. The process starts with waste paper—such as used newspapers, used cardboard boxes, office paper, and trimmings—as raw material. This waste paper is mechanically pulped, filtered, and diluted with water to achieve a specified pulp consistency. The resulting pulp is then fed into a reciprocating forming machine, where it is vacuum-formed into wet blanks on specially designed metal molds. After passing through a drying line for thorough drying, the trays are stacked to complete the production process.

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Product Details

The main production system consists of a reciprocating molding machine, a six-layer drying line, and a stacking machine. The entire line features a high degree of automation, reducing labor costs; it also offers flexible production and is easy to maintain and service.
The specific parameters are as follows:
ModelET1800
Production Line CompositionMolding System: Reciprocating Molding (with mold and flash cleaning functions, equipped with a preheating system) 
Drying System: 6-Layer Oven 
Stacking System: Single-Channel Stacker (with Automatic Counting Function)
Molded template dimensions (mm)2250x400
Design capacity of the production line 
(According to 30 egg trays)
1,800 pieces/hour
Molding methodReciprocating Slurry Suction Molding
Molding cycle time≤ 5 boards per minute
Mold LayoutOne set of 6 pieces (arranged according to a 30-egg tray)
Product height≤70mm
Heat sourceNatural gas, heat-transfer oil, LPG, LNP, or steam (if steam is used, the oven will be designed for scalable capacity).
Control MethodPLC + touch screen
RemarksThe above parameters are provided for reference only. As technology continues to evolve, the relevant data will be updated on an ongoing basis.

 

 

1. Energy conservation
Equipped with a single-layer high-efficiency drying line to save natural gas.
 
2. Reduce mold investment
The accompanying molds are low-cost.
 
3. Flexible Production
Capable of flexibly producing a variety of products.
 
4. Simple operation and maintenance
Simple operation allows even ordinary operators to perform maintenance.

 

The following data represent the reference configuration for this production line; the actual configuration can be customized to meet the customer’s specific requirements.

 

ModelProduction capacityOccupying landPersonnelUsing electricityUsing water
ETS12001,200 pieces/hour30 by 18 meters, with a height of ≥5 meters2–3 people per shift55–70 kilowatts per hour0.2–0.3 tons per hour
ET36003,600 pieces/hour60 by 24 meters, with a height of ≥6 meters3–4 people per shift160-185 kilowatt-hour0.8-0.9 tons/ hour
ET60006,000 pieces/hour60 by 24 meters, with a height of ≥6 meters3–4 people per shift200-225 kilowatt-hour1.4–1.5 tons per hour

 

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