Fully Automatic High-Speed Tableware Production Line – TSA2-9898

· Product Overview

The pulp-molded tableware production line consists of a pulping system, main equipment, vacuum system, high-pressure water system, and compressed-air system, and is used to manufacture disposable pulp-molded tableware. The line uses raw materials such as sugarcane pulp, bamboo pulp, wood pulp, reed pulp, and grass pulp, which are processed through shredding, refining, and the addition of chemical additives to formulate a slurry of specified consistency. The slurry is then subjected to vacuum action to ensure uniform adhesion to specially designed metal molds, forming wet blanks. These blanks subsequently undergo drying, hot pressing, edge trimming, and stacking to produce finished disposable pulp-molded food-service items. The main equipment has a per-unit capacity of 800 kg/day. Customized solutions can be developed based on the specific requirements of each customer.

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Fully Automatic High-Speed Tableware Production Line – TSA2-115105

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Product Details

The host system’s most distinctive features are its integrated design, which combines hot pressing, edge trimming, and stacking into a single, fully automated and continuous process that requires no manual transfer. It enables online screen changes without dismantling the mold, completing the operation in just five minutes. This significantly reduces space requirements, labor costs, and energy consumption, while improving equipment uptime, product yield, and overall product quality—and it is also easy to maintain and service.

The specific parameters are as follows:

Model	TSA2-9898
Equipment Composition	Molding, hot pressing, edge trimming, and stacking
Template Size	1000mm*1000mm
Single-machine capacity	800 kg/day
External dimensions (mm)	L 9200 * W 3000 * H 3950
Molding method	Reciprocating Slurry Suction Molding
Minimum Mold Closing Height (mm)	120
Standard closed mold height for hot pressing (mm)	140
Molding pressure	5T
Hot pressing pressure	40T
Trimming pressure	60T
Product height (mm)	≤80
Product Transfer Method	The servo-driven chain transfers the product via the mesh frame.
Heating method	Primarily electric or thermal oil, with electricity as a supplementary heat source.
Control Method	PLC + touch screen
Remarks	The above parameters are provided for reference only; as technology continues to evolve, the relevant data will be updated on an ongoing basis.

1. Energy conservation

The transfer product employs motor-driven mesh frames, eliminating the need for vacuum suction and thereby reducing compressed air consumption by the vacuum pump.

2. Small footprint, high production capacity, and space-saving within the plant

Single-unit capacity is 800 kg/day, exceeding the market average.

3. Long cycle times for rapid mold loading, screen changing, and mold cleaning

Mold setup completed in 2 hours; screen change performed without downtime in 5 minutes; mold cleaning conducted every 1–3 months.

4. Good product quality

The web-frame transfer mode and the design of heat-press molds without process holes can reduce carbon deposition contamination, minimize black spots on the product surface, and improve the yield of good products.

5. Simple maintenance

The equipment employs a pneumatic–servo drive system, with products transferred via a mesh frame; since there are no stringent repeat-positioning accuracy requirements, routine maintenance and servicing can be performed by ordinary maintenance technicians.

The following data represent the reference configuration for this production line; the actual configuration can be customized to meet the customer’s specific requirements.

Reference model	Production capacity	Occupying land	Personnel	Installed capacity
TWA3200	3.2 tons/day	24 × 72 meters, height ≥ 6 rice	5 people per shift	660-940Kw/hr
TWA4800	4.8 tons/day	24 times 96 rice , height ≥ 6 rice	7 people per class	963-1376Kw/hr
TWA8000	8 tons/day	24 times 120 rice , height ≥ 6 rice	11 people per class	1498-2139Kw/hr
TWA12800	12.8 tons/day	36 times 136 rice , height ≥ 6 rice	18 people per class	2452-3502Kw/hr
TWA24000	24 tons/day	44 times 168 rice , height ≥ 6 rice	33 people per class	4527-6467Kw/hr