Fully Automatic Paper Mold Production Line for Industrial Packages

· Product Overview

The fully automatic pulp-molding general-purpose packaging production line comprises a pulping system, a forming system, a drying system, a vacuum system, a high-pressure water system, and an air-compression system. It is used to produce packaging for electronic products, small household appliances, shock-absorbing inner packaging for industrial components, paper trays, and paper liners. The process uses waste paper—such as waste newspapers, waste cardboard, office paper, and trimmings—as raw material, which is mechanically pulped, filtered, and diluted with water to achieve a specified pulp consistency. The pulp is then formed into wet blanks by vacuum adsorption on specialized molds in the forming system, followed by drying on a dedicated drying line to complete the final product.

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Product Details

The main production system consists of a molding machine and a single-layer, high-efficiency drying line. It enables flexible production of a wide range of products while delivering high efficiency and energy savings.

The specific parameters are as follows:

Model	IP4000 IP5000 IP6000 IPS12000
Production Line Composition	Molding System: Reciprocating Molding Machine (with mold and flash cleaning functions, equipped with a preheating system) Drying System: Single-Layer High-Efficiency Oven Hot Press System: Manual Hot Press
Molded template dimensions (mm)	1200x800 1600x800
Design capacity of the production line	Specifically determined by the products being manufactured (involving product layout and product basis weight).
Molding method	Reciprocating Slurry Suction Molding
Product height	≤200mm
Heat source	Natural gas, heat-transfer oil, LPG, LNP, or steam (if steam is used, the oven will be designed with capacity expansion to match the specific production output).
Control Method	PLC + touch screen
Remarks	The above parameters are provided for reference only; as technology continues to evolve, the relevant data will be updated on an ongoing basis.

1. High efficiency and energy saving

Six-stage high-efficiency drying line, saving natural gas.

2. High degree of automation

Only 4–5 operators are required.

3. Flexible Production

Capable of flexibly producing packaging for electronic products, small household appliances, shock-absorbing inner packaging for industrial components, paper trays, and paper inserts.

4. Simple operation and maintenance

Simple operation allows even ordinary operators to perform maintenance.

The following data represent the standard configuration for this production line; however, the configuration can be customized to meet the specific requirements of the customer.

Reference model	Production capacity	Occupying land	Personnel	Using electricity	Weather gas consumption
IP4000	4 tons/day	48 by 24 meters, with a height of ≥5 meters	7 people per class	221 kilowatt-hour	55 cubic meters /per hour
IP5000	5 tons/day	48 by 24 meters, with a height of ≥5 meters	5 people per shift	270 kilowatts per hour	68.75 cubic meters / hour
IP6000	6 tons/day	66 by 24 meters, with a height of ≥5 meters	9 people per class	363.7 kilowatts per hour	82.5 cubic meters per hour
IPS12000	12 tons/day	66 by 24 meters, with a height of ≥5 meters	12 people per class	578 kilowatts per hour	165 cubic meters per hour