Fully Automatic Drum-Type Pallet Production Line
· Product Overview
The fully automatic rotary-drum pallet production line comprises a pulping system, a forming system, a drying system, a stacking system, a vacuum system, a high-pressure water system, and a compressed-air system, and is used to manufacture egg trays, fruit trays, and other similar products. It utilizes waste paper—such as used newspapers, used cardboard boxes, office paper, and trimmings—as raw material; after hydraulic pulping, screening, and water addition, the material is adjusted to a specified consistency to form a pulp slurry. This slurry is then fed into a specialized metal mold via the forming system, where vacuum adsorption shapes it into a wet blank. The blank is subsequently dried on the drying line and finally stacked to complete the production process.
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隐藏域元素占位
Product Details
The main production system comprises a rotary drum forming machine, a six-tier drying line, and a stacking machine. The production line features high capacity and a high degree of automation, resulting in reduced labor costs, a smaller drum surface area, lower tooling investment, and a multi-layer, highly efficient drying system that saves natural gas.
The specific parameters are as follows:
| Model | ET6000 CTH14400 |
| Production Line Composition | Molding System: 1-sided/2-sided/4-sided rotary drum molding; (features mold cleaning and flash removal functions, equipped with a preheating system) Drying System: 6-Layer Oven Stacking Systems: Five-Channel Stacker; Six-Channel Stacker (with Automatic Counting Function) |
| Molded template dimensions (mm) | 1900x400 2250x400 |
| Design capacity of the production line | 6,000 pieces/hour 14,400 pieces/hour |
| Molding method | Rotary Drum Suction Molding |
| Molding cycle time | ≤ 20 boards per minute |
| Mold Layout | 5 pieces per batch; 6 pieces per batch (arranged according to a 30-egg tray) |
| Product height | ≤70mm |
| Heat source | Natural gas, heat-transfer oil, LPG, LNP, or steam (if steam is used, the oven will be designed with capacity expansion to match the specific production requirements). |
| Control Method | PLC + touch screen |
| Remarks | The above parameters are for reference only. As technology continues to evolve, the relevant data will be updated accordingly. |
1. High output and high return on investment
Production capacity ranges from 2,200 to 7,200 pieces per hour.
2. High degree of automation
Only 4–5 operators are required.
3. Low tooling investment
Two- or four-drum forming machines with a small number of molds.
4. Energy Conservation
Multi-layer high-efficiency drying line, saving natural gas.
The following data represent the reference configuration for this production line; the actual configuration can be customized to meet the customer’s specific requirements.
| Reference model | Production capacity | Occupying land | Personnel | Using electricity | Natural gas consumption |
| ET6000 | 6,000 pieces/hour | 60 by 24 meters, with a height of ≥6 meters | 3–4 people per shift | 290 kilowatt-hour | 113.74 m³ / hour |
| ET7200 | 7,200 pieces/hour | 60 by 24 meters, with a height of ≥5 meters | 3–4 people per shift | 332 kilowatt-hour | 136 cubic meters / hour |
| ET12000 | 12,000 pieces/hour | 66 times 24 rice , height ≥ 5 rice | 4–5 people per shift | 425 kilowatt-hour | 227 m³/ hour |
| FT4800 | 4,800 pieces/hour | 60*24 rice , height ≥ 6 rice | 3-4 Person/class | 362 kilowatt-hour | 114 cubic meters / hour |
| CT16000 | 16,000 pieces/hour | 60*24 rice , height ≥ 6 rice | 3-4 Person/class | 334 kilowatt-hour | 170 cubic meters / hour |
| CTH14400 | 14,400 pieces/hour | 60*24 rice , height ≥ 6 rice | 4–5 people per shift | 383 kilowatt-hour | 153 cubic meters / hour |
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